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How to use Karl Fischer Grease

By Hank Levi on Sun, Jan 19, 2014 @ 01:57 PM

Karl Fischer GreaseCertain types of Karl Fischer vessels require the use of Karl Fischer grease. Vessels with smooth port openings need a thin layer of the grease applied to plugs, electrodes, dessicant tubes, bubbler tubes and injection port plugs to help form a snug fit.  Decreasing or limiting "ambient moisture" from getting into the vessel - otherwise known as "drift" - is the key benefit of using Karl Fischer grease.  Another benefit of Karl Fischer grease is that it also helps prevent chipping of glass on glass fittings.  Watch this short video to see how Karl Fischer Grease should be applied.

Learn more about Karl Fischer Titration
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How do Ketones & Aldehydes affect Karl Fischer moisture testing?

By Hank Levi on Mon, Sep 23, 2013 @ 04:32 PM

Measuring moisture using a karl Fischer Titrator is a common and popular choice among operators.  Karl Fischer titration provides excellent accuracy at the part-per-million (PPM) level and is widely accepted and trusted as a reliable method for measuring moisture.  Ketones and Aldehydes however are two organic compounds that can cause problems and lead to errors with measured results if they are present in a sample during testing.  The presence of these organic compounds can create an unwanted side-effect inside the titration vessel.

 ketoneWhat are the side-effects?   aldehyde

The effects are side-reactions that can either falsley increase your moisture results or falsley reduce your moisture results.  Depending on whether your dealing with ketones or aldehydes or both you will want to know how to deal with them.  

How do you solve the problem?

Once you have identified the problem you need to take stock in your equipment and the chemical reagents you are using.  The equipment setup and reagent choices you make can help you to suppress these side reactions and obtain accurate results.

Watch this short 3 minute video to learn about the preferred equipment setup and your chemical reagent choices.

 

 On a sidenote who knew that Ketones have an impact on the human body? Check out this cool review

Just thought it was interesting and wanted to share.

                           Still need help? Click here.

 

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About Scientificgear

By Hank Levi on Fri, Aug 31, 2012 @ 10:20 AM

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Scientificgear LLC provides several targeted areas of service including:

  • Karl Fischer Moisture Titration
  • Titration
  • Surface Tension (Tensiometers and Du Nouy Rings)
  • Contact Angle Analyzers for surface analysis
  • Thermal instruments (WBGT, Conductivity, Heat Flow)
  • Liquid Density Instruments (Benchtop and handheld)
  • Refractometers, Brix Meters

We support companies and organizations in select industries by providing:

  • Technical Support
  • Sales of Instruments
  • In-house and field repair service on select instruments
  • Calibration Service
  • Training and Installation
  • Some in-house testing
  • Manufacture and repair of Du Nouy Rings

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Titration: Bromine number vs. Bromine Index

By Hank Levi on Mon, Aug 27, 2012 @ 12:09 PM

BROMINE TITLEDon’t know whether you need to run a Bromine Number or Bromine Index?  Not sure what the difference is between Electrometric or Coulometric?  And just how many approved ASTM methods are there, anyway? 

Well, a good place to start is to check out the comparison table below and evaluate your sample(s) with respect to the scope & limits of products listed for each method.

If you’re trying to decide which of the last two Bromine Index methods to use, remember that the D1492 Coulometric method is most often employed for materials having very low expected values ( > ~20).

Be careful about converting back and forth between the two using that factor of 1000.  You can safely convert a Bromine Index to a Bromine Number by dividing it by 1000, but it’s not OK to derive a Bromine Index from a Bromine Number by multiplying the Number by 1000.

                                         DOWNLOAD A COPY

Need to run Bromine Number or Bromine Index with an AUTOMATIC TITRATOR?

OR

Interested in getting more detailed information on how to do Bromine using your KARL FISCHER TITRATOR

              Get the complete Karl Fischer method here

Find more Coulometric Karl Fischer Titrator information  Bromine Chart

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Karl Fischer Over Titration and 7 things you should know about it

By Hank Levi on Wed, May 02, 2012 @ 06:30 PM

We have all seen it.  We’re running a test to see how much moisture is in our sample when inexplicably the liquid inside the Karl Fischer vessel starts to turn from a normal light-yellow color to a dark burnt-red looking color.  Sometimes the titrator screen will inform us of the problem with a digital readout stating the dreaded

OVER-TITRATION!” 

kfbeforestart resized 600describe the imagedescribe the imagedescribe the image

 

Sometimes the digital readout says nothing at all.  In either case the operator knows something has gone wrong because the Karl Fischer Titrator is no longer giving moisture results.  A panic to figure out the problem and get testing underway again becomes the immediate priority. 

But where do you start?  

As it turns out “over-titration” is probably one of the top 2 or 3 complaints or issues we hear about from operators.    So what is causing this problem to occur?  How can we determine the source of this problem, fix it, and more importantly how can we avoid it?

 
This is a critical question for operators and managers working in a production or QC environment who are concerned with keeping their Karl Fischer Titrator 100% “in-service”, day-in and day-out.   Having the ability to identify the problem correctly so appropriate measures can be taken quickly is very important.

 
So how do we approach the problem of “over-titration”?   By knowing the facts.  Having a clear understanding of the process can help operators correct the problem faster when time is of the essence.  

Important facts you should know about over-titration:  
  1. Over-titration is a state where there is more iodine present in the vessel than water (general definition).
  2. When over-titration occurs the vessel will become very dark as a result of the abundance of iodine present inside the vessel.
  3. The reagent inside the vessel should normally have a light-yellow color absent a very dark sample such as oil.
  4. The Karl Fischer Titrator always attempts to maintain an equilibrium where only enough iodine is introduced to counter and neutralize the water present inside the vessel.
  5. During a single titration test there should only be enough iodine introduced to counter and neutralize the amount of water present inside the titration vessel during that test – no more, no less.
  6. Any incident that interferes with the final amount of iodine introduced during the titration test can lead to dis-equilibrium and result in more iodine being introduced than necessary.
    Important facts you should know about Karl Fischer Titrator Glassware:  
  1. The Karl Fischer Vessel and Glassware is composed of the following
    1. Vessel (coulometric and volumetric)
    2. Generator Electrode (coulometric only) - The Generator Electrode is a precision electrode designed to deliver an electrical current inside the vessel to the reagent – causing the reagent to produce iodine
    3. Titration nozzle (volumetric only) - The titration nozzle delivers precise amounts of iodine (composite or titrant) via a burette driven mechanism using a piston
    4. Detector Electrode (coulometric and volumetric) - The detector electrode has a sole purpose and probably the most important role in continuously monitoring and determining the conductivity levels within the titration vessel.
  So what are the causes that can lead to over-titration? 

✓ A damaged Detector Electrode

✓ A "Tricked" or "Fooled" Detector Electrode (no joke)

Since coulometric and volumetric Karl Fischer Titrators handle the delivery of iodine differently it’s worth describing the two methods separately.  

A Word About Coulometric Karl Fischer Titration:

In a coulometric system the reagent is a complete system where it is designed to release iodine when the generator electrode delivers an electrical current to it.  So what causes the generator electrode to deliver too much current causing the over production of iodine?  Another way to say it is, “who or what” is telling the generator electrode to continue to generate a current when it’s not needed?  

   
The detector electrode!  So why would the detector electrode do this?   describe the image
Without getting into too much of the electronics the detector electrode is designed to “detect” conductivity in the vessel.  Depending on the amount of conductivity detected the detector electrode will send a message to the titrator telling it to continue producing a current - enough to release the appropriate amount of iodine to counter and neutralize the water present in the vessel.  As long as this process is working during a titration an eventual endpoint will be found and a result will be produced.  


So it’s really a problem of misinformation. If the Karl Fischer Titrator is not getting the right information from the detector electrode then over-titration is possible. 

The problems we see that can effect the proper functioning of the detector electrode include:  
  1. The electrode cable.  If the cable becomes cracked or breaks it can cause a situation where the message to the titrator is to continue producing a current – continually.  In this case the vessel will become very dark and in most cases the titrator will not even know it is in an over-titration state.  The generator electrode will simply continue to produce a current, turning the vessel very dark.  There will be no other warning or notice from the titrator for the operator to see.
  2. Cracked electrode.  Sometimes mishandling or even a stirrer bar bouncing around inside the vessel can cause a tiny crack near the bottom of the detector electrode that cannot be seen with the naked eye.  These cracks can allow small amounts of reagent inside the electrode enough where errors in detection will begin to occur.  What ensues is an unstable drift that jumps around giving the titrator a misreading. The jumping around and unstable drift may be picked up by the titrator and an error stating “OVER TITRATION” may be seen on the screen of the titrator.
  3. Cable connectors.  Sometimes the connectors on the titrator itself can become dirty, wet and corroded.  Also, some electrodes use multi-plug designs that can also become dirty, wet and corroded.   These connectors if not clean and dry can lead to a similar misreading similar to a cracked electrode where the drift begins to jump around and become unstable.  The titrator may also state that there is “OVER TITRATION” when this occurs.

Find more Coulometric Karl Fischer Titrator information 

A "Tricked" or "Fooled" Detector Electrode you say?describe the image

If it’s determined that the problem is not the detector electrode then we need to look at the stirring action inside the vessel.  If the iodine being released is not mixing well because the stirrer is off or set too low, then the detector electrode will not realize there is iodine already released inside the vessel.  This will cause the detector electrode to continue telling the titrator to produce more current via the generator electrode up to the point where the detector electrode senses a reduction in the conductivity level inside the vessel.  Conductivity only reduces as the iodine interacts with the water.  So it is important for the detector electrode to sense the true and most accurate “mix or state” of iodine and water during the titration process.  If it does not know the true state of the mix it will be fooled into telling the titrator to keep going – causing OVER TITRATION.        

A Word About Volumetric Karl Fischer Titration:

   
describe the imageIn a volumetric system the reagent setup is different where a composite or titrant is introduced via a burette piston through a titration nozzle.  The amount of composite or titrant delivered is based upon the commands of the titrator.  The command from the titrator to the burette and piston that push out the “iodine” through the titration nozzle is, yes, given by the detector electrode.  For the purposes of this discussion the difference between the coulometric and volumetric setup is that the delivery of iodine is different.   But the same problem can occur where the iodine does not mix well and therefore trick the detector electrode in to thinking there is not enough iodine present inside the vessel to counter and neutralize the water.  Since both coulometric and volumetric Karl Fischer Titrators use detector electrodes the problems mentioned earlier about the detector electrode will hold true with volumetric titrators also.  

Learn more about Volumetric Karl Fischer Titration 

 

 7 Thoughts (DOs and DON'Ts) on Problem Solving and Prevention:  

1.  Don’t abuse the detector electrode!  Be very careful with the detector electrode and do not handle it unnecessarily.  Small bumps (clanks) here and there can lead to a crack.   Do you really need to remove the detector thinking dragonelectrode from the vessel all the time?
2.  Don’t turn up the titrator’s stirrer speed to high.  This will only cause the stirrer bar to bounce around uncontrollably and possibly hit and damage the detector electrode (crack).
3.  Do inspect all connections and connectors on the detector electrode cable and Karl Fischer Titrator to ensure they are dry and clean.
4.  Do be careful with the detector electrode cable.  Try not to bend it unnecessarily.
5.  Do make sure there is enough stirring action inside the vessel to mix the iodine around effectively.  A small vortex should be visible.  But not too fast to cause the stir bar to bounce around.
6.  Do introduce some moisture - Sometimes when you are in an over-titration situation and the vessel is already very dark you can introduce a little moisture to bring the vessel back to equilibrium.  This sometimes works and immediately the vessel turns from a dark burnt-red color to a light-yellow.
7.  Do have a spare detector electrode on hand.  This little electrode seems to get over looked but plays a huge role inside the Karl Fischer Titrator vessel.

Created on 05/02/12 at 18:10:44

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What are Karl Fischer Water Standards and what do the numbers mean?

By Hank Levi on Thu, Feb 09, 2012 @ 01:44 PM

Most everyone working with Karl Fischer Titration at some point ends up wanting to check their instrument for accuracy and overall operational readiness.  Karl Fischer Water Standards were made to assist operators with making these operational checks.  Sometimes however we find there is some confusion about the choice of water standards available and what the numbers mean.

Learn more about Karl Fischer Titration

Karl Fischer Titration Water Standard Video from Scientificgear on Vimeo.

Hydranal water standards provide a few popular choices for both coulometric and volumetric Karl Fischer Titrators:

  • Hydranal 0.1 (100PPM ±10% error acceptance)
  • Hydranal 1.0 (1,000PPM ±3% error acceptance)
  • Hydranal 10.0 (10,000PPM)

So what do the numbers mean?  0.1, 1.0, 10.0?

Simply put, these numbers tell us the amount of moisture (H2O) that is present in 1 gram of the water standard.  The amount of moisture (H2O) is expressed as milligrams on the packaging.  Using the Hydranal 1.0 for example we say there is 1.0 milligram of moisture (H2O) in 1 gram of the water standard.  Did you know there are 1,000 micrograms per 1.0 milligram?  Yes there is.  So instead of thinking in terms of 1 milligram per 1 gram of water standard, think in terms of 1,000 micrograms per 1 gram of water standard.  Why?

Karl Fischer Titrators count moisture in micrograms!

Since Karl Fischer Titrators count moisture in micrograms it's easier to think about the water standards in terms of micrograms.  Why?

Find more Coulometric Karl Fischer Titrator information

We evaluate our water standard test in PPM

For the Hydyanal 1.0 we are looking for results within ±3% of 1,000PPM (970PPM to 1030PPM).  For the Hydranal 0.1 we are looking for results within ±10% of 100PPM (90PPM to 110PPM).

 Learn more about Volumetric Karl Fischer Titration

Don't forget this formula!:

PPM = WATER DETECTED IN MICROGRAMS/SAMPLE SIZE IN GRAMS

(For those who don't know PPM stands for Parts Per Million)

We hope this information has been helpful.

 Created on 02/09/12 at 13:36:32 

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Karl Fischer Titrator not finding all of the moisture you expected?

By Mark Levi on Sun, Jan 08, 2012 @ 03:01 PM

Aquapal IIIIf your operating a dual-reagent Karl Fisher Titrator and your getting lower than expected moisture results you may want to check a few things.  First, make sure your analytical balance or specific gravity (if you use it) calculation is not the problem. Next, focus your attention on the reagents.

    Find out more about the Aquapal III

Reagents can cause problems if they are not being replaced often enough.

With a dual-reagent setup the operator places anolyte into the main vessel (75mL to 150mL of anolyte solution depending on the vessel size) and catholyte into the generator electrode (5mL of catholyte solution).

Now for some reason, most operators focus their attention primarily on the anolyte reagent and take great care in monitoring the condition and level of the anolyte. Unfortunately their is a tendency to forget about the catholyte. I say unfortunately because it is this oversight that can cause the problem.

Before I tell you the reason for the problem it’s helpful to know some useful information about the reagents ability to measure moisture. A typical vessel can hold 100mL of anolyte. 100mL of anolyte (Coulomat A, Coulomat AG, Coulomat AG-H) can measure 1,000,000 micro grams of water. Yes, 1 million micrograms of water!. Conversely, the pre-measured 5mL ampules of catholyte solution (Coulomat CG) that goes into the generator electrode has the ability to only measure 300,000 micro grams of water per 5mL charge. Do you see it?  Do you see the connection?

There is a 3 to 1 relationship of the catholyte to anolyte!

Yes, you should be replacing the catholyte 3 times per 1 charge of the vessel. Or put another way, change the catholyte 3 times as often as you change the anolyte.

Find more Coulometric Karl Fischer Titrator information


Now, back to the problem and the answer. If your not replacing the catholyte often enough, the catholyte will actually begin to convert and form a salt by-product. This “salt by-product” can then form and become deposited down around the frit at the bottom of the generator electrode (AKA inner buret) and clog the receptors. When this happens the generator electrode does not work as effectively and can contribute to low recovery on expected moisture levels.

What's the fix?

  1. Make sure to change the catholyte more often as required.
  2. Soak your generator electrode in methanol or even a light acid over night to clean out some of those salty deposits. That should help.

 

 

(Note: Coulomat AK anolyte and Coulomat CG-K catholyte are used in combination for samples with Keytones and have a 1 to 1 relationship and can measure 100,000 micrograms of water. Also, the popular Coulomat Oil anolyte has a smaller amount of moisture measuring capability as compared with the other mentioned anolytes above and has a capacity to measure 300,000 micrograms of moisture. eg. If your using Coulomat oil anolyte and Coulomat CG both have the capacity to measure 300,000 micro grams of water and have a 1 to 1 relationship.)

Hope this helps.

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